TCAD simulation for semiconductor process and device development

Build the process, predict the device performance, mesh, extract parasitics and turn measurements into SPICE models, all in one Silvaco TCAD flow.

What is TCAD simulation?

TCAD, or Technology Computer-Aided Design, uses physics-based simulation to model how semiconductor devices are manufactured and how they operate. Process simulation virtually reproduces fabrication steps such as implantation, diffusion, etching, deposition, oxidation, and epitaxy to create a digital device structure. Device simulation then predicts the electrical, thermal, quantum-transport, chemical, photonic and optical, and magnetic behavior of that structure. TCAD results can subsequently support parasitic extraction and SPICE model generation, connecting process and device simulation to circuit-level analysis.

What it shows that measurement can't

Sweep a power device into reverse bias and the curve gives you its breakdown voltage. It won’t give you the cause. Simulation will: you see the region where impact ionization runs away first, somewhere no probe can reach.

What it replaces

Split lots. Change the layout, a process step or the bias condition in software and watch what moves. You can switch individual physics models on and off, too. When the simulation lines up with your measured data, you’re close to the root cause.

Where the results go

Into the rest of your flow. The structures and SPICE models TCAD produces carry through layout, circuit simulation and RC extraction, so a process change reaches the circuit team as numbers they can design against.

Silvaco TCAD tools

Process Simulation

Builds the device structure by simulating the fab steps that make it.

Device Simulation

Predicts how that structure performs: current and voltage, heat and light.

Quantum Device Simulation

Takes over at the scale where continuum models give out.

Meshing

Gives the device solver a mesh it can converge on.

Parasitics

Pulls resistance and capacitance out of the geometry your process really produced.

SPICE Model Extraction

Turns measured or simulated data into compact models for circuit simulation.

TCAD simulation by device and technology

Each device class fails for its own physical reasons. Start from yours.

Power devices

SiC, GaN, IGBT and trench MOSFET

Advanced CMOS and FinFET

Where 3D geometry sets the electrostatics

GAA and CFET

Where quantum confinement calls for atomistic modeling

DRAM and NAND

Cell structures and what moves their retention

CMOS image sensors

Pixel optics and electrical response in one run

Photonics and optoelectronics

Lasers, modulators, waveguides and detectors

Display and OLED

TFT backplanes, LED and OLED devices

Radiation and reliability

Total dose and single-event effects

Compound semiconductors

III-V and wide-bandgap material systems

Solar

Cell structures and light absorption

Foundry, PDK and platform support

Foundries and process design kits

Victory Process works from your process definition and layout, not from a foundry kit. That lets you model a process before its PDK exists, or generate a virtual, process-based PDK ahead of first silicon. Foundry PDKs are what Silvaco’s analog and custom design tools rely on, and current kits cover ams AG, Tower Semiconductor, X-FAB and YITOA Micro Technology processes from 130 nm to 600 nm. That’s a sample, so ask about yours.

Operating systems

Every tool in the 2025 baseline runs on 64-bit Linux, and most on Windows: Red Hat Enterprise Linux 7, 8 and 9, CentOS 7, Rocky Linux 8 and 9, and Windows Professional 10 and 11. Victory Atomistic is the Linux-only exception. Linux installs also need a short list of 32-bit compatibility and font packages, set out in the installation guide.

Multi-core, cluster and GPU

Depending on the tool and simulation workflow, our software can take advantage of multicore CPUs, HPC clusters, and GPU acceleration. Because the optimal configuration depends on the application and problem size, our application engineers can help match your workload to the appropriate hardware.

Customers building on Silvaco TCAD

More than 400 customers, from university labs to Tier 1 semiconductor companies, run their TCAD
work on Silvaco. That includes eight of the top ten display manufacturers.

October 2025

Power devices

Vicor

Took its power-module device modeling from 2D to 3D Victory TCAD, so simulations follow the real device geometry and design iterations drop.

July 2025

GaN

Wavetek

Chose Victory TCAD to develop GaN devices for 5G, Wi-Fi and IoT connectivity.

April 2025

Silicon photonics

ProMOS Technologies

“Silvaco’s product leadership, service, and technical support were instrumental in our decision to select Silvaco for our photonic device development, helping us accelerate the pace of our innovation.”

Lynn Lin, Vice President, ProMOS Technologies

March 2022

CMOS image sensors

Teledyne e2v

“The Victory TCAD solution enables us to quickly analyze different pixel structures. The impact of different geometries can be easily explored in order to identify the key parameters that affect performance.”

Ana González Márquez, Director of Technology & Product Development, Teledyne e2v

SK Powertech on SiC, Fraunhofer ISIT on GaN and more in Silvaco news

Current release

Silvaco TCAD 2025 baseline

All six tools ship in the 2025 baseline, covered in the December 2025 Simulation Standard. Victory Process gains upgraded solvers and meshing, with 56–75% speed-ups on parts of the simulation. Victory Device adds multiphysics thermal and optical runs, Victory RCx models resistivity node by node, and most of the suite now runs natively on Windows.

Versions in this baseline

Victory Process

8.57.5.R

Victory Device

2.0.1.R

Victory Atomistic

1.12.0.R

Victory Mesh

1.12.0.R

Victory RCx

1.4.6.R

Utmost IV

2.24.0.R

Versions update during the year. Download with your customer account through Support and Downloads.

Recent TCAD papers and webinars

Open to read, with no registration.

Simulation Standard

September 2026

Predictive TCAD Modeling of Normally-Off p-GaN HEMTs for Dynamic RDS(on), Leakage, Breakdown, and ML-Based Design Exploration

Webinar

TCAD-Aware SPICE Model Extraction with Utmost IV: From Manufacturing to Surrogate Circuit Modeling

Simulation Standard

TCAD Breakdown Simulation of a 1200 V Vertical GaN FinFET

Webinar

Fast and Integrated Quantum Transport Solution for GAA-NS-FET Design Exploration & Optimization at Full-Device Scale

Universities and research

Silvaco TCAD for teaching and research

Accredited, degree-granting institutions get a licensing track of their own. The TCAD Academic Omni License reaches every TCAD framework under a single license, research licenses are priced low, and curriculum packages cover an entire class. Over 200 universities already teach and research with Silvaco software.

Teaching material is included: the example library carries the Plummer–Griffin process examples and an Arizona State University device set. Software updates come with the license; technical support stays with your institution.

Licensing and support for TCAD software

Licensing options

Victory Omni covers every TCAD framework except Interactive Tools, one tool at a time, on a single annual fee that applies across your sites in the purchasing region. You can pair it with term licenses for individual tools. Time-Based Licensing leases run one, two or three years with updates and support built in. All licenses float from a network license server, and virtual machines can’t act as that server.

Installation and OS support

Supported on 64-bit Linux and on Windows 10 and 11. Licenses are served by SFLM 7.4.16.R or a third-party FlexLM 11.19.2.R server, and the installation guide walks you from download through license setup to registration.

Documentation

Per-tool release notes for the 2025 baseline, the hardware requirements sheet and the installation guide, with worked examples sorted by tool and by application.

Support portal

Open a case under a current maintenance contract and follow it through to resolution. Your downloads sit in the same portal.

Bring the device that isn't behaving

Send the layer stack and the effect you can’t explain. An application engineer will point
you to the tools that fit, or say plainly if TCAD isn’t the answer.

TCAD simulation questions

What is TCAD simulation used for?

Process and device development before wafers are committed. TCAD simulation settles in software the questions you'd otherwise run a split lot to answer: how an implant dose change shifts threshold voltage, where a device breaks down, why one geometry leaks more than another. It also generates the compact SPICE models circuit designers build with.

Victory Process with Victory Device, and usually in 3D, because breakdown in a power device follows geometry that a 2D cut can misrepresent. That's why many of our customers moved its power-device modeling to 3D Victory TCAD. Victory Mesh refines the structure, and Utmost IV turns measured parts into SPICE models.

Calibration decides it, far more than the solver does. Fit the models to your own measured silicon with Utmost IV, then test them on data they weren't fitted to. The agreement you see on that held-out data is the accuracy you can plan around.

TCAD accuracy depends more on calibration than on the solver itself. Calibrate process and device models to measured data, then validate them on conditions that were not used during calibration. The agreement achieved during validation is the accuracy you can plan around.

Yes. Victory Process includes calibrated silicon carbide oxidation, and Victory Device's material parameters cover compound semiconductors alongside silicon. SK Powertech adopted it in 2023 for SiC power work and Wavetek for GaN connectivity parts, and Fraunhofer ISIT is collaborating with Silvaco on GaN.

In Silvaco's current TCAD flow, Victory Process handles the fabrication steps and Victory Device handles the electrical behavior. Victory Device accepts legacy Atlas input, which means an existing deck gets migrated rather than rebuilt from nothing.

None is required. Silvaco TCAD starts from a process description and a layout rather than a foundry kit, which is how teams model processes that don't have a PDK yet. Foundry kits matter on the circuit-design side, for Silvaco's analog and custom IC tools, where the published sample spans X-FAB, Tower Semiconductor, ams AG and YITOA processes.

Silvaco designs its TCAD solvers for GPU and CPU performance, with the aim of checking more of the design space per run. How much a GPU helps depends on the tool and the simulation type, so confirm it for your case with an application engineer. The NVIDIA collaboration announced in 2026 extends this work to physics-based digital twins.

Yes, on academic terms rather than commercial ones: low-cost research licenses, curriculum packages for teaching, and a TCAD Academic Omni License that reaches every framework. Updates are included with the license. More than 200 universities take part, and any accredited, degree-granting institution can apply through the University Program.